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"SLURRY PUMP"

WHAT IS A "SLURRY"?

A slurry is any mixture of fluid and fine solid particles. Such as starch, cement, manure, or coal suspended in water. Slurries are used as a convenient way to handle solids in mining, foundries, steel processing, and power generation.
Slurries normally behave the same way as thick, viscous fluids, flowing under gravity, but also pumped as needed. Slurries are divided into two general categories: settling and non-settling. 
Settling slurries are formed by coarse particles that tend to form an unstable mixture. Particular attention should be given to flow and power calculations when selecting a pump. The majority of slurry applications are made up of coarse particles and because of this, have higher wear properties.
Non-settling slurries consist of very fine particles, which give the illusion of increased apparent viscosity. These slurries usually have low-wearing properties but do require very careful consideration when selecting the correct pump because they do not behave in the same manner as a normal liquid does.

These are common characteristics of slurries:
• Abrasive
• Thick consistency
• Can contain a high amount of solids
• Usually settle fast
• Require more power to work than a water pump

SLURRY PUMP SELECTION

A slurry is one of the most challenging fluids to move. It is thick, abrasive, sometimes corrosive, and contains a high concentration of solids. Therefore, slurries are tough on pumps. But choosing the proper pump for these abrasive applications can make all the difference in long-term performance.
Many types of pumps are used for pumping slurries, but the most common slurry pump is the centrifugal pump. The centrifugal slurry pump uses the centrifugal force generated by a rotating impeller to impact kinetic energy into the slurry, similar to how a water-like liquid would move through a standard centrifugal pump.  
Slurry applications reduce the expected wear life of pumping components. Pumps made for these heavy-duty applications must be selected from the beginning. Consider the following when making selections:

BASIC PUMP COMPONENTS

To ensure the pump will hold up against wearing, the impeller size, material, and discharge configurations must be properly selected. 
Open impellers are the most common on slurry pumps because they are the least likely to jam. Closed impellers on the other hand are the most likely to jam and hard to clean if they jam.
Slurry impellers are large and thick. This helps them operate longer in harsh slurry mixtures. 
SLURRY PUMP CONSTRUCTION

Slurry pumps are normally larger in size when compared to low-viscosity liquid pumps and usually require more power to operate because they are less efficient. Bearings and shafts must be more rugged and rigid as well. 
To protect the pump’s casing from abrasion, slurry pumps are normally lined with metal or rubber. 
Metal casings are composed of hard alloys. These casings are built to withstand the erosion caused by increased pressure and circulation. 
The casings are selected to suit the needs of the application. For example, pumps used in cement production handle fine particles at low pressures. So a light construction casing is acceptable. If the pump is handling rocks, the pump casing and impeller will require a thicker and stronger casing. 

SLURRY PUMPING CONSIDERATIONS

Slurries are heavy and difficult to pump. They cause excessive wear on pumps, and their components, and are known to jam suction and discharge lines if not moving fast enough. 
It is a challenge to make centrifugal slurry pumps last for a reasonable amount of time. However, there are a few things you can do to extend the life of your slurry pump and make pumping slurry easier.
• Find the sweet spot that allows the pump to run as slow as possible (to reduce wear), but fast enough to keep solids from settling and jamming the lines
• To reduce wear, lower the pump’s discharge pressure to the lowest point possible
• Follow proper piping principles to ensure constant and uniform delivery of the slurry to the pump
Pumping slurries poses several challenges and problems, but with proper equipments and engineering, you can experience years of worry-free operation. It is important to work with a qualified slurry pump engineer when selecting a slurry pump. So please feel free to contact YUQUAN.

 
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